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Breaking NewsProductsBeverages

Westrock Coffee Expands US Operations with New High-Tech Facility in Arkansas

Designed to meet booming demand for single-serve coffee, the 525,000sq-ft plant strengthens Arkansas’ position as a national beverage manufacturing hub and supports Westrock Coffee’s global growth strategy

By Prepared Foods Editorial Staff
Westrock Coffee Facility

IMAGE COURTESY OF: Westrock Coffee Company

July 30, 2025

Westrock Coffee Company, announced the expansion of its US operations with a new manufacturing facility in Conway, Ark. The new facility is designed to help meet rising demand from existing and new global customers, including some of the largest retail and coffee brands in North America.

Located on William J. Clark Drive in Conway, the 525,000sq-ft 'Clark' facility will focus on manufacturing single-serve coffee products and potentially expand into additional product formats in the future. Of the total space, 130,000sq-ft will be dedicated to manufacturing, while the remainder will support fulfillment and distribution.

Global demand for single-serve coffee continues to rise, with the coffee pods market valued at $35.3 billion in 2024 and projected to more than double to $71.2 billion by 2034—fueled by consumers seeking fast, high-quality coffee with added convenience. As the market evolves, brands pursuing private label manufacturing are not only expanding in scale but also diversifying their system partnerships beyond legacy platforms. The new Clark facility is designed to meet this accelerating demand, with state-of-the-art technology capable of producing millions of single-serve cups daily and supporting the next wave of product innovation.

The new Clark facility marks a significant step in Westrock Coffee's growth plan to continue expanding production capabilities to deliver innovative, high-quality beverage solutions. In 2024, the company opened another large manufacturing facility in Conway dedicated to producing ready-to-drink coffee products. Together with the company's original production facility in North Little Rock and its headquarters in Little Rock, these two new facilities position Arkansas as a hub for coffee and beverage manufacturing in the US.

Westrock Coffee's continued investment in central Arkansas strengthens the local economy by creating skilled manufacturing, quality assurance and logistics jobs. As production lines expand, additional employees will be hired. When both facilities reach full capacity, they are expected to employ 900 people.

KEYWORDS: coffee and tea manufacturing single-serve

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